Crystal Growth Activity

The growth of novel and technologically important materials, especially in the form of single crystals, serves as the foundation stone for the scientific and technological developments of the human civilization. High-quality single crystals are an integral part of many new and existing technologies. Single crystals play a crucial role in this regard and are often required to achieve a material’s full functionality, as well as to completely describe its properties. Hence, over the years the growth and characterization of technologically important crystals have evolved as a thrust area in materials- science research.

There are different techniques employed for the growth of single crystals. Some of the important growth techniques are given below:


crystal growth tree



Several single crystals for laser-host, non-linear optical, ferroelectric and detector applications are grown using different growth techniques. Also crystal growth workstations with precision controls and high temperature stability have been designed and developed in-house. The grown crystals are characterised using characterization facilities available in the Division such as XRD, FTIR, DSC, TG-DTA, polarizing light microscope, optical interferometers, thermo-luminescence set up, hysteresis loop tracer, impedance analyzer etc. Several devices have been fabricated using the grown crystals.

Click individual topic for further information:

Non-linear optical crystals

Highlights:

  • Several non-linear optical crystals like Potassium di-hydrogen phosphate (KDP), Deuterated potassium dihydrogen phosphate (DKDP), stochiometric and congruent lithium niobate (LN) and lithium tantalate (LT), Potassium titanyl phosphate (KTP), borates etc. are grown by solution and melt growth techniques.
  • These crystal are grown for harmonic generation of laser output, electro-optic modulation applications.
  • KDP crystal of size 116 x 92 x 116 mm3 weighing 2.6 kg has been grown.
  • Large diameter lithium niobate (dia. 70 mm) and lithium tantalate (dia. 50 mm) crystals have been grown.
  • Several innovations like Mercury Seal Technique (to process solution with immersed seed), Flat-top Technique (to increase usable volume), Nucleation-trap Crystallizer (to trap spurious nucleation) for the growth of good quality crystals have been conceptualized and implemented.
  • Several SHG elements and Electro-optic modulators have been fabricated and tested.


Laser crystals

Highlights:

  • Several rare earth doped ortho-vanadate crystals have been grown for application as laser gain medium.
  • Cr co-doped rare earth vanadates are grown for self Q-switching application.

1. Crystals grown by Optical Floating Zone Technique

Piezoelectric and ferroelectric crystals

Highlights:

  • Several lead-based and lead free ferroelectric crystals have been grown and investigated.

1. Crystals grown by Optical Floating Zone Technique


2. Crystals grown by high temperature slution growth Technique

Crystals for other applications

1. Crystals grown by Czochralski method.


2. Crystals grown by Optical Floating Zone Technique.

investigations on piezoelectric crystals


Investigations on undoped and doped Gallium oxide crystal


Unusual absorption and emission characteristics of Cr co−doped Nd:GdVO4 laser gain crystal


Investigation of optical and spectroscopic properties of Nd co-doped Yb:YVO4 single crystals


Spectroscopic properties and Judd-Ofelt analysis of Nd doped GdVO4 single crystals


Effect of oxygen partial pressure on the oxidation state of chromium in Nd:Cr:YVO4 single crystals


Bipolar electro-caloric effect (ECE) in SrxBa(1−x)Nb2O6 lead-free ferroelectric single crystal


Effect of electric field induced structural ordering on photo-luminescence & piezoelectric response of Pr doped (Na0.41K0.09Bi0.5)TiO3


Effect of Nb substitution on the electronic property of lead-free piezoelectric (Na0.41K0.09Bi0.5)TiO3 single crystal


Structural evaluation in vicinity of composition induced nonergodic to ergodic crossover in niobium doped (Na0.41K0.09Bi0.5)TiO3


Optical properties and passive self Q-switching of floating zone grown Cr–Nd co-doped vanadate crystals


Elucidation of amphoteric nature of Pr2O3 using XPS and conductivity measurement in lead-free NKBT host lattice

Innovations for crystal growth techniques

  • Several innovations like Mercury Seal Technique (to process solution with immersed seed), Flat-top Technique (to increase usable volume), Nucleation-trap Crystallizer (to trap spurious nucleation) for the growth of good quality crystals have been conceptualized and implemented.
  • A novel seeding technique has been developed which helps in the quick establishment of the growth temperature with minimum wastage of seed.

1. Mercury seal technique (to process solution with immersed seed)


2. Flat-top technique (to increase usable volume)


3. Nucleation-trap crystallizer (to trap spurious nucleation)


4. Novel seeding technique

Instruments and Measurement Set-up developed

  • Low temperature Solution growth workstation.
  • High temperature solution growth workstation.
  • Automatic diameter control (ADC) system (Czochralski crystal puller).
  • Vertical gradient freeze Bridgman growth workstation.
  • Accelerated crystal rotation (ACR) control.
  • Pyroelectric coefficient measurement set up.
  • High temperature poling set up (for ferroelectric domain switching).
  • ADC control system for crystal growth.
  • Control and automation software for inhouse developed Czochralski puller.
  • Software for Dielectric measurement and data logging using Impedance analyzer (HP4194A Hewlett Packard, USA) .
  • Software rutine for calculating phase matching angle for different interactions in NLO crystals.

Crystal growth workstations:

1. Low temperature Solution growth workstation:

crystal crystal Specifications: Temp. range: 15-75 °C
        Temp. stability: ± 0.1 °C
        Temp. Gradient: ± 0.01 °C/cm
Bath capacity: 200 L Crystallizer: 20 L

2. High temperature solution growth workstation:

crystal crystal
Three zone low gradient furnace Temperature profile
crystal crystal
Two zone high gradient furnace Temperature profile

3. Automatic diameter control (ADC) system (Czochralski crystal puller):

crystal crystal Important Specifications:

   Pull rate: 0.01-20 mm/h
   Rotation rate: 0.1-20 rpm
   Load cell capacity: 8 kg (resolution: 10 mg)
   ADC: Via Proportional and Integral scheme (PI)
In-house developed ADC crystal puller

4. Vertical gradient freeze Bridgman growth workstation

For the growth of crystals by conventional Bridgman technique (growth by moving the ampule) as well as vertical gradient freezing (VGF) technique (growth by changing the temperature gradient and keeping the ampule fixed) a five zone furnace is set up. To control the temperature of each zone individual single loop temperature controllers and thyristor are used. The temperature of all the zones was monitored using K-type thermocouple. Another set of ten thermocouple are used for on-line recording of the temperature profile along the entire length of the furnace using a chart-less recorder. All the temperature controllers and monitors are interfaced to PC using RS482-RS232 converter and the chart recorder was interfaced. The monitoring of control and data logging is performed using iTools software.

crystal crystal
Five zone VGF/Bridgman growth set up. One of the optimized gradient freezing profile as a function of time.

5. Accelerated crystal rotation (ACR) control:

crystal crystal Specifications:

       T1 (Ramp+dwell): 3-500 sec
       T2 (Ramp time): 1-200 sec
       T3 (Off time): 3-200 sec
       Max. RPM: 100
ACR control unit RPM profile

Set-up:

1. Pyroelectric coefficient measurement set-up:

A pyroelectric coefficient measurement set up has been developed in-house for the evaluation of pyroelectric properties of the crystals. In this method specimen is heated or cooled at a uniform rate, and the generated pyro-current is measured across a resistance. The generated pyro-voltage was recorded using high impedance Keithley make electrometer. A Kanthal make heating module was used to for heating the sample. A K-type thermocouple was used to monitor the sample temperature. The set can evaluate the pyroelectric coefficient from room temperature up to 600C. A lab view based PC interface was developed for data acquisation and logging.

crystal crystal crystal
The developed Pyroelectric measurement set up Screen shot showing the temperature change and
generated pyrocurrent during the measurement
Comparison of pyroelectric coefficient of
undoped, Ce and Gd SBN-61
measured using the developed set-up

2. High temperature poling set-up (for ferroelectric domain switching):

crystal Specifications:

       Temperature range: up to 1200°C.
       Current density range: 1-20 mA/cm2
High temperature poling set up comprising of in-house developed current source module

Softwares:

  • ADC control system for crystal growth.
  • Control and automation software for inhouse developed Czochralski puller.
  • Software for Dielectric measurement and data logging using Impedance analyzer (HP4194A Hewlett Packard, USA) .
  • Software rutine for calculating phase matching angle for different interactions in NLO crystals.

Devices developed

  • Several SHG elements and Electro-optic modulators have been fabricated and tested.
  • KDP Type-I SHG element has been fabricated for auto-correlation application.
  • SHG elements fabricated from KTP exhibit conversion efficiency of 60% (without accounting the Fresnel loss).
  • Lasing (1064 nm) has been demonstrated using Nd:YVO4 and Nd:GdVO4 single crystal.
  • Pyroelectricity based laser energy meter has been fabricated using lithium tantalate crystals.
  • IR windows (2 and 4 mm thick) have been fabricated using NaCl crystals.



1. Electro-optic (EO) modulator:

crystal KDP EO modulator element;
Size: 90 x 82 x 19 mm3;
Half wave voltage: 9.1 kV (632 nm)
crystal (001) KDP plate for EO modulator Size: 150 x 150 x 18 mm3 crystal DKDP EO modulator; Aperture: 20 mm; Half wave voltage: 3.9 kV (632 nm)
crystal CLN EO element crystal Measurement set up


2. Type-II Second harmonic elements and cell:

crystal KDP Type-II SHG cells; Crystal: KDP;
Aperture: 50 mm Length: 25 mm
crystal KDP SHG type-II element; Size: 55 x 55 x 30 mm3
crystal KTP SHG element crystal Demonstration of SHG

3. KDP Type-I SHG element for auto-correlator to measure ultra-short laser pulse width:

crystal KDP Type-I SHG element crystal Auto-correlator developed by Laser Technology Division, RRCAT using the element

4. Laser elements:

crystal Laser elements (Nd:YVO4 and Nd:GdVO4) crystal Er doped YVO4 laser element
crystal Laser output power at 1064 nm for Nd doped YVO4 crystal Laser output power at 1064 nm for Nd doped GdVO4
crystal Measurement crystal Beam profile crystal Beam profile

5. IR window (NaCl):

crystal Fabricated NaCl IR window; dia: 20 mm crystal comparative transmission characteristic of the fabricated & commercially procured window

6. Laser energy meter:

crystal Prototype laser energy sensors using in-house grown LT single crystals crystal Signal response(V) vs Laser energy (mJ)

7. Photo-refractive element:

crystal Photo-refractive element crystal Measurement
crystal Normalized square root of diffraction efficiency of SLN:Fe,Zn crystal probed with a weak HeNe laser beam measured at different power densities. crystal Light induced change in the refractive index of the SLN:Fe,Zn crystal

8. Scintillator:

crystal Eu:SBO element crystal X-ray induced light emission
 
Best viewed in 1024x768 resolution